Bearings for Forklift

Forklifts

whether they are powered by a battery or an internal combustion engine, are essential in any business whose operations involve heavy lifting and material handling. They are used to safely lift and move loads of great weight for extended periods of time. Forklifts are designed to last, but like any other machinery, forklift parts are susceptible to wear and tear. To keep your lift trucks running and your employees safe, high-quality forklift parts and accessories are essential.

Forklift trucks are employed in almost every manufacturing and shipping facility where lifting or movement of materials is required. An essential part of a forklift truck is the channeled lift structure which is commonly called the mast. Ball bearings are a basic part of the mast as they guide and retain the forks in the vertical channels. Chain Sheave roller bearings which facilitate the lifting and lowering of the mast are also an important part of the entire upright system.

Forklift trucks handle loads ranging from light, bulky material to heavy loads in excess of 4,000 pounds. Mast Guide bearings are specifically designed to withstand the heavy radial loads required in this type of application. Mast Guide bearings have heavy section outer rings which serve as rollers or guides for the carriage in the mast channels.

The configuration of the outer ring is designed to fit the contour of the mast channel. In some cases, the lift truck manufacturer provides a sleeve for a replacement double row bearing. Some of these bearings have outer rings which are cracked allowing the insertion of extra balls, greatly increasing load capacity.

In conjunction with the heavy radial loads experienced, thrust loading is also present which tends to cause misalignment. the internal construction of Mast Guide bearings resists misalignment of the outer ring.

All Mast Guide and Chain Sheave bearings are sealed and factory lubricated with water-resistant grease to prevent contamination of the balls, rollers, and raceways.

FORK TRUCK MAST BEARINGS: A guide to Identification & Terminology

What is a Mast Bearing?

Mast bearings are found on fork lift trucks. They carry the forks (carriage) up the mast and they also enable the various stages of the mast to extend.

There are four main types of Mast Bearings:

  1. Mast guide bearings – these bearings guide the mast stages up as the forks are raised beyond the first stage. They also attach the fork carriage to the mast rails.
  2. Carriage bearings – these provide lateral guidance to the fork carriage as it travels up the mast. They are typically smaller than the mast guide bearings.
  3. Side thrust rollers – these bearings transfer the lateral (sideways) loads to the mast and help to prevent twist. Typically they are mounted on a shaft (pin).
  4. Chain roller bearings – these guide the leaf chain that raises & lowers the mast. The bearings are usually flanged like a pulley to ensure the chain is captive.

Sometimes the mast guide bearings and side thrust rollers are fitted as a complete assembly, known as a Combined Roller Bearing.

What properties does a Mast Bearing have?

  • Thick Outer Ring: Mast bearings operate at relatively low speeds. They travel along the rail as a track bearing (like a wheel) and consequently experience high loads. The outer ring (steel tyre) of a mast bearing is much thicker than a standard bearing, to enable this load to be transmitted.
  • Inseparable Design: The components of the bearings are held together to form an inseparable ‘wheel’.
  • Balls or Rollers: Due to the high loads, mast bearings usually have balls or rollers as their rolling element.
  • Seals: Mast bearings are usually to sealed to prevent the grease from escaping and to keep debris out. The seal can be rubber (RS) or metal (ZZ), or sometimes a combination of both (ZRS).

What information do I need to identify a Mast Bearing?

Our Technical Sales team are very experienced at identifying mast bearings.

To help them, you will need to provide the following information:

  1. Make of the fork truck (e.g. Toyota)
  2. Part numbers or brands stamped on the bearing, or a part number from the parts book. Everything helps.
  3. The dimensions as accurately as possible. That is the ID (shaft size) x OD (outside diameter) x width. The width of the outer ring (OW) and the inner ring (IW) are likely to be different. It is important to know both to ensure the bearing will fit back on the shaft. For side thrust rollers, the length of the shaft and the hole centres is also critical.
  4. The shape of the bearing & whether is has rollers or balls inside. Choose the nearest type from our drawing list or send us some photos.

If the bearing you need is no longer in production or you have a special requirement, we can supply bespoke mast bearings to suit your needs. Typically we would need a sample or pattern to quote and lead times can be as short as 24 hours.

What if I can not get all of this information?

Get as much information as you can and contact us. We will do our best to help.

 Parts of a Typical Fork Truck Mast Bearing:

Glossary of terms relevant to Fork Truck Mast and Carriage bearings

BORE – see I.D. (Inner Diameter)

CAGE – device holding balls, needle rollers or cylindrical rollers apart between inner and outer rings.

CHAMFER – short straight line connecting 2 points across the corner of a bearing (to remove sharp corner).

CYLINDRICAL ROLLER – roller bearing using steel rollers that are less than 3 times their diameter in length. e.g. a roller 3 x 5 is a cylindrical roller but a roller 3 x 9 is a needle roller.

ENDCAP – Cap that blanks off one end of the bore of the bearing.

FULL COMPLEMENT – bearing without cage. Usually higher loadings than caged type bearing of same size and type.

I.D. – Inside diameter of bearing – see drawing above.

INNER RING – smaller of the two rings that form the bearing.

INNER WIDTH – The measurement through the inner ring. See drawing above.

I.W. – see Inner Width

NEEDLE ROLLER – roller bearing using steel rollers that are more than 3 times their diameter in length. e.g. a roller 3mm x 9mm is a needle roller but a roller 3mm x 5mm is cylindrical roller.

O.D. – Outside Diameter of bearing. If the bearing tapers on the OD then measure both largest and smallest diameters. See also Taper.

OUTER RING – larger of the two rings that form the bearing.

OUTER WIDTH – the measurement across the outer ring – see drawing above.

O.W. – see Outer Width

RADIUS – part of a circle around corner of bearing ring connecting outer surface and side surface – see drawing above.

SEAL – usually natural rubber or nitrile rubber seal on sides of bearing to retain grease and to exclude dirt.

SIDE PLATE – usually steel plate with circlips or O-rings inset to seal bearings and to exclude dirt.

SPHERED O.D. – outer of the bearing has a part of a circle starting at one corner and finishing at the other. Radius is usually big and sphere sometimes difficult to detect. Use the straight edge of the ruler across OD of bearing.

TAPER – A long straight line connecting two points on the outside surface of the bearing. Commonly, we use this to mean one of the running surfaces of the outer ring, which will run in or on the mast channel. Do not confuse with Chamfer.

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